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ELFNET Issues to Solutions Matrix

IssueDefinitionSolutionInfo
Supply Chain
Materials Declaration Reporting required for compliance but lack of harmonisation Members Public
Component Numbering Only half PNs may change - affects logistics, tracking... Members Public
Marking & Labelling Some new standards but not fully harmonised or used in practice Members Public
Patents/IPR Effects on use restiction and price unknown Members Public
Component Availability Supplier roadmap information lagging Members Public
Alloy Supply SAC alloy variations, paste performance variable Members Public
Design
Standards Need more information and action Members Public
Obsolescence Medium-term availability of leaded components uncertain Members Public
Compliance Legislation interpretations unclear. Testing & certification lagging Members Public
Best Practice Guidelines More information needed Members Public
Large & Complex Boards Thermal issues - warping, rework. Component availability Members Public
Servers, Storage, Networks Temporary exemptions in place but issues not clear Members Public
Materials
Tin Whiskers Standard New standards - need to be adopted Members Public
Tin Whiskers Mechanism Mitigation requires better understanding Members Public
Thermal Compatibility Higher lead-free temperatures may need new materials Members Public
Intermetallics More technical information required - effects on reliability Members Public
SnZn Solders Interest increasing but needs more collaboration Members Public
Optimal Finishes Cu-OSP now possible? Information collation required. Members Public
Flux Interaction More aggressive fluxes used but ?effect on cleaning Members Public
Solder Alloy Properties Basic property data needs collation and publication Members Public
High Temperature Solders Is there a viable replacement? Members Public
Component Shelf Life Not properly studied for lead-free Members Public
Boards New problems seen in multi-pass processing multilayer epoxy Members Public
Solder Paste Performance Stencil wear, printing, pot life... Members Public
MEMS Capping New non-Au alloy required Members Public
SAC Alloy Microstructure New developments under way to improve properties Members Public
Process
Solder/Finish Compatibility SnPb/Bi coatings, SnPb/Pb-free BGA's.. Members Public
Reflow Profiles Equipment must be capable of limiting gradients Members Public
High Yield/High Volume Limitations of lead-free not fully known Members Public
Effect of cooling rate Is this a problem in practice? Members Public
Wave Soldering Wave design, fillet lifting, voiding, inspection, hole filling Members Public
Hand soldering Operator retraining, solder tip erosion, wetting, rework Members Public
Rework & Repair Effect on reliability. Damage to adjacent components. Members Public
Other Soldering Technologies Vapour Phase, Laser, Selective... Members Public
Other Joining Technologies Conductive adhesives, mixed assembly, spot welding.. Members Public
Voiding Temperature dependance, joint quality... Members Public
Merits of Nitrogen Still not clear - what ppm O2, balling, bridging.. Members Public
Inspection & Test MDA, needle probe wear, AOI, standards.. Members Public
Heterogeneous Assembly Combined assembly of ultrafine pitch/small components and large components Members Public
Quality & Reliability
Acceleration Factors Not available but needed for modelling Members Public
Long-Term Reliability Information scarce, projects just starting Members Public
Short-Term Reliability Data Exchange Much data but testing not harmonised and results complex Members Public
Field Failures More information needed Members Public
Test Methods Lack of harmonisation, still in development Members Public
Quality & Reliability Standards Some published but lagging Members Public
Harsh Environments Lead-free technology in non-standard enviroments not fully understood Members Public
Case Studies Not widely available Members Public
Test Equipment Sharing Centralised cooperation is desirable Members Public
Recycling
Life Cycle Management Not fully elucidated for lead-free Members Public
Regulation Overview of EU WEEE implementation and practices desirable Members Public
Infrastructure & Competence EU capabilities not mapped Members Public
Technology Impact Effect of increased Ag, Bi/Sb etc on refining, incineration.. Members Public
Specific Technologies Not enough data for eg. flip-chip, plated plastics Members Public
New Processes Opportunities for new recovery, selection technologies Members Public
Disassembly & Reuse Needs optimisation, effect on warranties ... Members Public

Please follow the links for more information.To comment on any of these issues please contact Jeremy Pearce To join ELFNET please click here